不銹鋼精(jing)密鑄造的(de)(de)回火主要有兩個目的(de)(de):一是消除淬火過程(cheng)中產(chan)生的(de)(de)應力(li);二足促(cu)進(jin)淬火后馬(ma)氏體(ti)和殘(can)余奧氏體(ti)亞(ya)穩態結構的(de)(de)分解和轉變(bian)。
回(hui)(hui)火溫(wen)(wen)度(du)(du)低于共析(xi)轉變溫(wen)(wen)度(du)(du),通(tong)常約為650℃,保持時間不(bu)少于2小(xiao)時。隨著回(hui)(hui)火溫(wen)(wen)度(du)(du)的升高,馬(ma)氏(shi)體將碳(tan)從(cong)過飽和狀(zhuang)態(tai)析(xi)出,形成分散的細碳(tan)化(hua)物。馬(ma)氏(shi)體最(zui)終會形成塊(kuai)狀(zhuang)鐵氧體。因(yin)此,“不(bu)銹鋼(gang)(gang)精密鑄造”鋼(gang)(gang)的硬度(du)(du)會隨著回(hui)(hui)火溫(wen)(wen)度(du)(du)的升高而逐漸下降(jiang)。
回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)一(yi)(yi)個不容忽(hu)視的(de)(de)問(wen)題(ti)(ti)是(shi)(shi):回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)過(guo)程中的(de)(de)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)問(wen)題(ti)(ti),在300 ℃ ~ 400℃低(di)(di)(di)溫(wen)(wen)區回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing),在500 ℃~ 650℃高(gao)溫(wen)(wen)回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)。當(dang)(dang)碳(tan)(tan)原子析出(chu)時(shi),在晶界處形成(cheng)(cheng)一(yi)(yi)薄層碳(tan)(tan)化(hua)(hua)物(wu)(wu)時(shi),會產生一(yi)(yi)種(zhong)名為(wei)低(di)(di)(di)溫(wen)(wen)回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)的(de)(de)效應。這種(zhong)碳(tan)(tan)化(hua)(hua)物(wu)(wu)稱為(wei)e-碳(tan)(tan)化(hua)(hua)物(wu)(wu),其結(jie)構和組成(cheng)(cheng)與碳(tan)(tan)化(hua)(hua)物(wu)(wu)不同,導致(zhi)沖擊韌性(xing)(xing)(xing)降(jiang)低(di)(di)(di),稱為(wei)低(di)(di)(di)溫(wen)(wen)回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)。當(dang)(dang)凹形火(huo)(huo)(huo)(huo)(huo)持續升溫(wen)(wen),形成(cheng)(cheng)穩定(ding)的(de)(de)回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)結(jie)構時(shi),回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)經(jing)過(guo)二次回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)處理(li)后不再出(chu)現(xian),故又稱“不可(ke)逆回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)”。在450 ℃ ~ 650℃高(gao)溫(wen)(wen)回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)的(de)(de)速(su)度與冷(leng),有(you)很(hen)多緩慢冷(leng)卻回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing),無回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)的(de)(de)快速(su)冷(leng)卻。高(gao)溫(wen)(wen)回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)是(shi)(shi)可(ke)逆的(de)(de),只要去掉回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)的(de)(de)鋼(gang)再加熱到600 ℃”(:以上,然后緩慢冷(leng)卻,仍然出(chu)現(xian)回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)。因此,回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)可(ke)能(neng)與晶界低(di)(di)(di)熔點脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)化(hua)(hua)合物(wu)(wu)的(de)(de)析出(chu)有(you)關。在某些(xie)合金鋼(gang)中加入鉬(mu)可(ke)以消除回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing),即低(di)(di)(di)溫(wen)(wen)回(hui)(hui)(hui)火(huo)(huo)(huo)(huo)(huo)脆(cui)(cui)(cui)(cui)性(xing)(xing)(xing)。專家普(pu)遍認為(wei)可(ke)能(neng)是(shi)(shi)鉬(mu)與某些(xie)合金元素形成(cheng)(cheng)復合碳(tan)(tan)化(hua)(hua)物(wu)(wu),抵消了(le)碳(tan)(tan)化(hua)(hua)物(wu)(wu)的(de)(de)不利(li)影響。
根據鑄造(zao)性能的不(bu)同要求(qiu),回(hui)火溫(wen)度(du)又分為低(di)溫(wen)回(hui)火、中溫(wen)回(hui)火和高溫(wen)回(hui)火。
(1)低溫(wen)回火回火溫(wen)度100 ℃ ~ 250℃,用火馬氏體的(de)組織(zhi),和過飽和析出碳(tan)馬氏體的(de)一(yi)部分,硬(ying)質合(he)金(jin)馬氏體形成。這種鋼的(de)含碳(tan)量非常小(xiao),馬氏體中(zhong)的(de)過飽和碳(tan)也很小(xiao)。因此回火馬氏體本身具有良好的(de)韌性,碳(tan)化物的(de)析出和穩(wen)定(ding)進一(yi)步提高了(le)鋼的(de)強度和硬(ying)度。
(2)中間溫度(du)回火(huo)溫度(du)300 ℃ ~ 500℃回火(huo),回火(huo)組織回火(huo)屈氏體(ti),具有良好的強度(du)和韌性。該回火(huo)工藝廣泛應用于低合金鋼中。
(3)高(gao)溫(wen)回(hui)火(huo)(huo)(huo)溫(wen)度(du)550 ℃ ~ 650℃回(hui)火(huo)(huo)(huo),回(hui)火(huo)(huo)(huo)組(zu)織分(fen)散,細(xi)粒度(du)的(de)索氏體。淬(cui)火(huo)(huo)(huo)+高(gao)溫(wen)回(hui)火(huo)(huo)(huo)工(gong)藝(yi)稱為(wei)回(hui)火(huo)(huo)(huo)淬(cui)煉(lian)。適用于低合金鋼,多元素強(qiang)碳(tan)化(hua)物成型,具有較高(gao)的(de)強(qiang)度(du)和韌(ren)性。